foundry

foundry

  • Spread over 2 acres land with a built-up area of 60,000 Sq.ft
  • Pattern storage and up gradation available in-house . Pattern manufacturing is sub-contracted.
  • Metal flow methods are designed in-house . Simulation software’s if required are subcontracted.
  • “Three electric induction furnaces of one 500 kg, one 2000 kg, one 3000kg with tri track panel, maximum single piece casting weight of 5 tones.”
  • “A fully equipped laboratory consisting of an Image Analyser, 21 element Spectrometer , Universal testing machine , Sand tester and Impact testing machine.”
  • “Five heat treatment furnaces of one 5 ton, one 3 ton both are electrical furnaces. One 3 ton and one 1.5 ton both are LPG addition to that we have one more heat treatment furnace capacity of 3.5 ton with automatic quenching system specialey for duplex steel materials.”
  • We have separate facility available for fettling shop with 2 shot blasting machine.
  • “Inhouse NDT facilities like Dye Penetrant , Magnetic Partical Inspection, Ultrasonic and Radio graphic Testing (Iridium & Cobalt).”
Production Capacity 3000 Tones Per Annum
Weight range 50Kg to 5000Kg
Furnace Capacity 5000Kgs
Technology CO2 Sand Casting Process

Melting

Description Make Model Capacity
Induction Furnace Inductotherm Production Capacity 500Kg(350KVA) 2000Kg(1000KVA) 3000Kg(1000KVA)
Electric Furnace 3.5Ton with auto qunching
Immersion Pyrometer Syuash Enterprises Immersion Range – 1100°C – 1700°C 12121

Moulding: CO2 process.( Sand Moulding )

Description Make Model Capacity
Sand Muller Ess Kay Ess 300 Kgs
Sand Mixerr do 100Kgs
Core sand mixer Excell Engg 50kgs.
Sand Dryer Universal Engineering 1 ton/Hr
Sand Reclamation Plant 600kgs./hour

Pneumatic Tools powered by sufficiently sized Air Compressors.

Description Make Model Capacity
Mould Hardness Tester Versatile Range

HeatTreatment Furnace

Description Make Model Capacity
Electric Furnace Thermal Tech 3 Tons

Max Temp. – 1180°C

Electric Furnace Thermal Tech 5 Tons

Max Temp. – 1050°C

Oil Fired Furnace Indaid LPG Furnace – 3Ton / 1.5Ton

Fettling

Pencil grinders to heavy frame swing frame grinders with facilities for welding with pre-heating arrangements. Pneumatic chippers and grinders powered by air compressors and other electrical tools

Description Make Model Capacity
Shot-Blasting Machine MMK Engg. Hanger Type 1 Ton and 5 Ton
Acid Pickling Tank 2000 litre
Passivation Tank 2000 litre

Pattern Shop

We have in sister concern, Machining, simulation software and CNC quipped along with aluminum foundry with CNC pattern shop

Methoding AutoCAD/Solidworks